2 - The size of the cord depends on the load using that cord,
so a standard size plug will suffice for you.
3 - Ideally the ground wire should be the same size as the hot wire and
neutral wire, so it can carry the full fault current.
4 - It is safe, but might not be up to code,
there are many variables, so maybe yes, maybe no!
codes vary from place to place,
and situation to situation.
Source: http://www.diychatroom.com/f18/wiring-lights-plug-116793/
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